Lock out tag out procedure 6 steps pdf

Osha estimates compliance with the lockouttagout loto standard prevents 120 fatalities and 50,000 injuries annually. Go out and watch to see whether your people are actually locking out. Remove all locks and tags following the lockout i tagout program instructions. Locks are affixed to energy isolation devices to ensure. Step 6, verify that equipment energy isolation has been accomplished. Lockouttagout is the process employing specific safety procedures. The placement of a loto device on an energy isolating device in accordance with established procedures to ensure that the energy isolating device and the equipment being controlled cannot be operated until the loto device is removed. Once implemented and followed, a good procedure ensures that no form of.

If you are not sure how, contact your supervisor for instructions. In the preceding steps, if more than one individual is required to lock out or tag. During this training employees should be made aware of lockout and tagout procedures as well as how and why they are being used. Lockout form a preprinted form to fill out for group loto procedure to document and communicate isolation. A lockout tagout procedure or method should include the following six steps.

Lock out tag out procedure 6 steps 6 steps for a safe loto. Lockout procedures are written steps used to bring a machine to a zero energy state. Never loan or share your lock, combination, or key with anybody else. Each time it is used and equipment is locked out, the person responsible for the lockout.

This is usually accomplished through the use of a lock box under the direction of a superior authorized employee. Isolation verification lets have a look at the each of these steps of loto safety more firmly in the sections below. Certain energy control procedures, as well as the steps for removing a lock by someone else, must be in writing and training and periodic inspections must be. Lock out tag out placards can be customized and arranged to include the data most important for you. Authorized employee one who locks out machines or equipment in order to perform the servicing or maintenance on that machine or equipment. A sample lockouttagout procedure a good lockouttagout procedure, at a minimum, should contain the following elements. Group lockout procedure, this is the procedure used where there are several workers involved and several sources of energy to be locked out. Fast guide to lockouttagout lockouttagout procedures. This guide explains how to get compliant with this standard, fast. A written safe work procedure for lockout and tagging is essential. Group lockout tagout procedures must also be clearly documented.

You will not remove a placed tag or lock without finding the affected employee, finding management, and. Folding lockout hasp, allowing six padlocks to lock out one device. Tag machine controls, pressure lines, starter switches, and suspended parts. Identify all parts of any systems that need to be shut down. Machinery doesnt care if you lose your hand or if your family loses a parent, a brother, a sister or a child. Lock outtag out procedures are to be completed before any service or maintenance work on equipment or machinery. When done properly before equipment service or maintenance, lockouttagout procedures control hazardous energy and protect workers from. Failure to follow proper lockouttag out procedures may result in disciplinary action up to and including termination.

Mineral products association guide to energy isolation and. The w1 gate valve is located on the north side of the machine. After ensuring that no personnel are exposed, and as a check on having disconnected the energy sources, operate the push button or other normal operating controls to make certain the equipment will not operate. Detailed procedures for equipment begin by making sure youve identified the equipment correctly and accurately, including its specific location. Lockout tagout university of california, santa cruz. All maintenance personnel shall be provided with a good lock. Lockout tagout safety training dvd 2010 lock tag safe. Thats why osha requires a formal lockouttagout program. Lockout tagout best practices matt dudgeon master lock safety solutions march 2015. After completing step 1, shut down equipment, if running, as trained. Ensure that new or overhauled equipment is capable of being locked out. We hope you enjoyed and perhaps learned a bit from our loto safety blog post, and its listing of the six basic steps of every lockouttagout procedure. Notify production supervisor and all affected personnel.

Isolate utilizing the disconnect switch, circuit breaker, valve or other energy isolating. Discipline any worker you see in a machine without it being locked out. What are the basic steps of locking and tagging out a system. Eight steps for safer lockouttagout programs safety. Avoid deadly injuries by preventing unintentional equipment startup. Only the authorized individual who placed the lock and tag onto the system is the one who is permitted to remove them. Demonstrate the seven steps of loto successfully on a piece of equipment in that employees department.

The shutdown of plant and equipment before work is carried out is commonly referred to as a lockout or a lockouttagout. Specific steps for the placement, removal and transfer of lockout tagout devices should also be included. Equipment lockouttagout procedure equipment number equipment type equipment name mcc row bucket department mcc location potential hazards. A lockouttagout procedure or method should include the following six steps. Each authorized employee must ensure that equipment heshe is working on is locked and tagged out with hisher individually assigned lockout and tagout device. Lets look at each of these steps of loto safety more closely in the sections below. In the preceding steps, if more than one individual is required to lock out equipment, each shall place hisher own. Always be sure all lockouttagout devices are compatible with the environment in which they will be used i. The isolation and locking out of that energy source will completely deenergize and deactivate the machineryequipment. Shutdown the equipment by its normal shutdownstopping procedure per the manufactures recommendations. Identify all appropriate power sources, whether near or far from thee job site. Lock out tag out procedure page 6 3 equipment isolation from the energy source 4 application of lockouttagout devices 5 release of stored energy, deenergization 6 verification of isolation 7 release from lockouttagout control once work is completed, including removal of lockouttagout devices and restoration of energy to machinery. When the systems energy sources are locked out, there are specific guidelines that must. No part of this document may be shared w ith third parties, reproduced, transmitted or modified in any form or by any means without prior written permission of master lock company llc.

Attempt to start machine, visually confirm it will not start. Why the lockouttag out is required repair, maintenance, etc. Yet lockouttagout violations are still among the top ten most frequently cited by osha. The tata power company ltd lock out tag out loto document title procedure document ref no. Applies personal red lockout lock and tag lead authorized worker or operations lock and tag operations group to each isolation device each tag must call out the unique id assigned to the group lockout signs off each point on the energy isolation plan as locks are placed places the key for each lock in. Lock outtag out the energy isolating devices with assigned individual locks or tags. Use the specific steps as written in your own procedure manual. Use the normal stopping procedure to shut down the equipment before you begin. The name of the authorized person who attached the tag and lock to the system.

Visual lockout procedures identify the required steps for locking out hazardous. Renewables due to the additional documented steps in the process. Scgsh0201, lock out tag out loto procedure 6 of 50. Push start buttons, test circuits, and operate valves to test the system.

Next, determine the correct procedure for shutting down and restarting the equipment. Job verified tag a green tag attached to the lock out box with a uniquely numbered polylok plastic seal. The procedure must include specific steps for shutting down, isolating, blocking and securing equipment to control hazardous energy. The lock shall have the individual workers name and other identification. The employer shall conduct and certify periodic inspections at least annually. From the field by joe bateman, safety outreach director. Our visual placards include smart graphics, colorcoordination and photos. Procedures must be kept uptodate, and changes must be communicated to everyone who may possibly be affected by them. Electrical breaker box plastic breaker adaptor stop machine, flip breaker switch and install plastic breaker adaptor, lock, and tag. Person inchargeshift incharge shall be the only agency that will control.

A safety lockout procedure form template is provided in appendix 1. A lockout tagout procedure should include the following six steps. Lock out, tag out loto, lock out, tag out, try out lototo or lock and tag is a safety procedure. They are only useful if all the information they contain is correct. Never attempt lockouttagout procedures unless you have been trained and certified by your employer under an approved energy control program. Control of hazardous energy guideline lockouttagout. Download the safety professionals expanded guide to lockout tagout.

A set of predetermined steps that must be followed to ensure that plant and related hazards cannot jeopardise the safety of those working on the plant. After the job is completed, follow the safety procedures you have set up for restart, removing only your own locks and tags. Please do check out the additional lockouttagout articles, word games, and more that we provided at the top of this article, and dont forget to check out our online lockouttagout training. Tagout devices may be used in lieu of lockout devices only if the tagout program provides employee protection equivalent to that provided through a lockout program. Lockout form a form indicating the procedure to be followed to lock out equipment. The main purpose of a 6 step lock out tag out procedure is to ensure that people always follow a specific formula which has been created and maintained to prevent people from forgetting important parts of the procedure and making mistakes. Visual energy control procedures make following the procedures simple. Lockout the equipment following the lockout procedure at the wet transfer on rolls cabinet local disconnect on the north wall. Steps for placing, removing, and transferring lockout devices. The most vital element of the lockouttagout program is the energy control procedure. Lock outtag out procedures are to be completed before any service or maintenance work on equipment or machinery, andor before entry into any grain bin or other area where operating equipment poses a hazard to the entrant. When appropriate, a do not operate tag shall be affixed to the power switch. Develop, implement, and enforce an effective tagout program if machines or equipment are. Lototo is know as lockout, tagout, tryout with the focus on testing controls before completing any tasks and equipment.